APFC (Automatic Power Factor Correction) Panel is an automated electrical system designed to monitor and improve the power factor of a facility in real-time. By switching capacitor banks on or off based on current demand, these panels ensure that the electrical system operates at maximum efficiency, minimizing energy waste and avoiding utility penalties.
Technical Specifications
|
Feature
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Specification
|
|
Rated Voltage
|
415V-440V AC
|
|
Frequency
|
50Hz | 60Hz
|
|
Rated Current
|
Upto 6300A
|
|
Short-Circuit Capacity
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36kA Or 50kA For 1s
|
|
Protection Class
|
IP42 | IP54 | IP55 | IP65
|
|
Phase Configuration
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3-Phase
|
|
Insulation Voltage
|
690V to 1000V
|
|
Ambient Temp
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Up to 50°C
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|
Busbars
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Aluminium/Copper
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Material Specification
§ Switchgear:
Capacitor duty contactors or vacuum switches.
§ Control:
Microprocessor-based APFC relay.
§ Metering:
Digital multifunction meter (V, A, PF, %THD).
§ APFC Relay:
The "brain" that monitors the system and decides which capacitor bank to trigger.
§ Capacitor Banks:
Units that provide the necessary leading reactive power to counteract lagging inductive loads.
§ Detuned Reactors:
Often included to protect capacitors from harmonic distortion and prevent resonance in the system.
§ Protection Devices:
MCCBs or HRC fuses for short-circuit protection, and overload relays for individual stages.
§ Current Transformers (CT):
Used to measure the real-time load current for the controller.
§ Enclosure:
Floor-mounted, free-standing, modular compartmentalized design made of up to 2mm thick CRCA sheet steel.
Advantages
§ Reduced Electricity Bills:
Decreases apparent power (kVA) demand and active energy (kWh) losses.
§ Elimination of Penalties:
Prevents surcharges from utility companies for low power factor.
§ Extended Equipment Life:
Reduces overheating and strain on motors, transformers, and cables.
§ Improved Voltage Stability:
Minimizes voltage drops and fluctuations within the internal network.
Protection Features
§ Step Protection:
Individual stages protected by MCCBs or HRC fuses.
§ Safety Interlocks:
Door-interlocked main isolators to ensure capacitors are de-energized before maintenance.
§ Alarm Systems:
Automatic protection for Over-voltage, Under-voltage, Over-temperature and Over-current.
Standard Tests
§ TTA (Totally Type Tested Assembly) IEC 61439-1&2
§ PTA (Partially Type Tested Assembly) IEC 60439
Brands
§ Novatric Export
Common Applications
§ Industries & Manufacturing | Infrastructure & Utility | Commercial | Renewable Energy | Telecom | Textile | Cement Industries | Hospitals